5 Layers Corrugated Cardboard Production Line Fully Automatic 1 Year Warranty

5 Layers Corrugated Cardboard Production Line Fully Automatic 1 Year Warranty

 

I. (HB-I ) 2000MM Fully Hydraulic Mill Roll Stand

Structure and Features:

 

1, Reel paper lift-lower, clamp, loosen, movement, contra position operated by hydraulic.feeding kraft / reel paper quickly.

2, Brake: multiple-point brake.

 

Spec of stand:

 

1, Reel Stand driven by hydraulic

2, Kraft paper range:

Width: Max: 2000mm Min: 1000mm

Diameter: Max: Φ1500mm

Main Shaft Dia.: Φ242mm

Max Weight:3000Kg(One side)

3, Pneumatic Source Pressure(Mpa): 0.4---0.8Mpa

 

Spec of Hydraulic:

 

1, Working Pressure(mpa):16-18mpa,

2. lift hydraulic cylinder:Φ100×440mm,

3. Clamping hydraulic cylinder: Φ63×1300mm

4. Power Motor for Hydraulic Station:3KW --415V -- 50Hz

5. Magnetic Valve Voltage:415V 50HZ

 

II. Kraft paper feeding ground rack & trolly

 

Structure and Features:

 

1, To feed the kraft paper to reel stand.

2, The whole body of rack is under the ground, main frame: Model 14 channel steel with ¢ 20mm drawing bar weld together,overall length 6000mm.

3, Two racks for one reel stand to feed the kraft paper at both side.

 

III. 2000mm-Ø900mm Preheater

 

1, The pre-heater roller is under the stander of the 1^st class(grade) pressure vessel of the national.

2, All the surfaces of every rollers have been grinded with high accuracy and chromed plated to less the resistance of paper preheating, long service of using life.

3, Electric to enlarge the preheating area, preheating area can be in 360° to adjust the preheating

Area.

 

Common Spec:

 

1, Working Width:2000mm

2, Diameter of the Preheater cylinder:Φ900mm

Preheating adjusting area by electric: 360°

Diameter of the roller for Preheating adjusting area by electric:Φ110mm

3, Steam temperature: 150-200℃ Steam pressure: 0.8-1.3Mpa

4, Working Power:415V 50Hz

5, Power:250W Short Time(S2) Working Type

 

IV. 320CR Type Vacuum Absorbable Feeding Single facer

 

Glue Rollers:

 

Diameter	Φ242mm
Processing Way	Surface of glue roller is grinded, then with 25 line rut type net dot,then plating chrome Surface of glue banlance roller is grinded then plating chrome
Control Way	Penumatic cylinder control of the Lifting Up-down
Glue Supply	Glue circulating system(storage tank+glue pump)

 

Corrugated Rollers:

 

Diameter	Down Roller:Φ320mm
Material	48CrMo high quality alloy steel, rigidity HRC55°-58°
Processing Way	The surface of upper-lower roller is plating chrome, annealing, hardening and tempering, surface grinded
Fulte Type	(U/V) ACBEF
Heating way of the reel paper	Steam heating

 

Press Rollers:

 

Diameter	Φ324mm
Material	medium steel (MS)45#
Processing Way	The surface is grinded then plating chrome, hardening and tempering(With Buffer)
Control Way	Penumatic cylinder control of the Lifting Up-down

 

Preheater Rollers:

 

Diameter	UP Roller:Φ402mm
Material	seamless steel tube
Material band or origin	Tianjin Iron & Steel
All connected by flexible metallic tubes

 

Common Spec:

 

Style of Transmit cardboard	Vacuum Cover adsorbable style, Hight pressure Draw fan.with wind control Adjusting & noise deadening device.
Style of Control Roller	Pneumatic control the upper roller, pressure roller and glue roller
Lubrication	Anti-high temperature lube to lubricate the Corrugated Roller and Press Roller’s gears
Glue Width Adjusting	Electric adjusting

 

Common Spec:

 

Working width: 2000mm

Operation Direction: Left or right (decided by the workshop of customer)

Design Speed:150m/min

Working Speed: 100-120m/min

Temperature: 180—200℃

Air pressure: 0.8—1.3Mpa

Corrugated Flute Type: UV or UVV

 

Spec of Motor:

 

Main Motor: 15kw Nominal voltage: 415V 50Hz Continuous (S1) working Type

Fan Motor: 11kw Nominal voltage:415V 50Hz Continuous (S1) working Type

 

V. 2000mm - CGM-F Gluer(PLC Controlled)

 

Structure and Features:

 

1, After the glue roller surface quenched, bore machining, surface grinding and doing balancing engraved pit style textured, coating evenly, consume less glue.

2, Glue roller rotation frequency motor control, the inverter control ensures glue line speed and duplex roller synchronous machines, and can operate independently.

3, Electric adjustment digital glue. Automatic cycle for glue, glue avoid sedimentation and viscosity stability.

4, Pneumatic presses structure, trimming the gap by the electric. Upper and lower layer are used independently variable frequency motor drive.

5, Sided machine speed signal measurements taken in order to achieve its synchronous operation. Man-machine interface display, easy operation.

6, Control automatically adjusts the amount of adhesive, glue quantity with production speed, automatic adjustment, in automatic mode, you can also get in manual tuning.

 

Common Spec:

 

1, Max working width:2000mm

2, Operation Direction: Left or right (decided by the workshop of customer)

3, Preheater cylinder temperature range: 150—200℃ Steam pressure: 0.8—1.2Mpa

4, Pneumatic system: 0.4—0.7Mpa

 

Spec of the rollers’ diameter:

 

1, Glue roller:Φ269mm Glue amount adjusting roller:Φ140mm

2, Down preheater roller:Φ402mm Up preheater roller: Φ374mm

 

Spec of Motor:

 

1, Glue rollers frequency variable motor: 3KW Nominal voltage:415V 50Hz Continuous (S1) working Type

2, Motor for adjusting the distance between the press roller and gluer roller: 250W Nominal voltage:415V 50Hz Short time (S1) working Type

3, Glue pump motor: 2.2KW Nominal voltage: 415V 50Hz Short time (S1) working Type

 

VI. Conveying Bridge

 

Structure and Features:

 

1, The Main Frame is connected with channel steel, and angle steel.

2, With Protecting Handrail on both sides and safety pedal, the operation side is installed with safety ladder, to make sure the safety and convenience of the worker.

3, PVC feeder belt to transport the single or double face corrugated sheet with corrugated type.

4, Vacuum suction tension control, suction pipe(140mm) with adjusting valve,draw fan power can be adjusted freely.

5, Electric to correct the position of feeding( two sets),correct parts are driven by fast and accuracy to position, steady to move.

 

Common Spec:

 

1, Working Width:2000mm

2, Operation Direction: Left or right(decided by the workshop of customer)

 

Spec of the rollers:

 

1,Paper feeding rollers & tension rollers:Φ127mm transport rollers:Φ110mm

2,Main tension drive rollers:Φ127mm paper pass rollers and paper guide rollers:Φ110mm

3,Paper feeding rollers with belts:Φ110mm

Note: All the surfaces of the rollers are grinded and then chromed plated.

 

VII. HPM Type Double Facer

 

1, Hot Plates’ surfaces is grinded and then chromed plated,width:600mm.total 16pcs of hot plates, cold shaping part:4m length.

Hot plates are made by container plates, can pass the national first level pressure container standards.

2, Hot plates adopts the compressed gravity press rollers structure.

3, Press rollers’ lifting up and down are driven by pneumatic structure

4, Up convey belt left and right correct by auto with both sides, tension adjusting system:1 sets; down belt manual small amount adjust.

5, Main drive motor: Variable frequency motor, high force when low speed start, high speed adjusting range, steady to use,easy to mend.

6, Structure inside of Heating Plates: separated structure to let the steam transported with shape and separated from water.

 

Common Spec:

 

1, Working width: 2000mm

2, Operation Direction: Left or right (decided by the workshop of customer)

4, Temperature requirement: 160—200℃ Steam Pressure :0.8-1.3Mpa

5, Air pressure:0.6—0.9Mpa

6, Cool shaping length: 4m Heating plates amount:16pcs

 

VIII. Automatic Thin Blade Slitter Scorer

Structure and Features:

 

1. Change order fast, 3-8 seconds for changing order, the two machines can be achieved with no slow down immediately for a single.

2. Automatic tracking production line speed to ensure its synchronization with on-line production management system, and compatibility.

3. By the high-quality imports of industrial computers and high-performance programmable controller configuration, lower computer control system.

4. Three kinds of pressure line forms: convex on concave (three lines), convex on the concave (five lines), convex on the flat, all three pressure lines can form an electric conversion. Creasing wheel depth by computer control, linear, easy to bend.

5. Using a thin tungsten steel alloy blade, blade sharp, long life of more than 8 million meters.

6. Brothers of computer control, automatic or manual knife sharpener, you can trim the edge of the Brothers, improve production efficiency.

7. Imported synchronous drive unit, semi-precision, long life, low noise operation.

 

 Motor:

1. Knife motor:0.4KW

1. Knife driver motor:5.5KW

      3, line driver motor:5.5KW

 

2000mm- Sprial Knife NC Cut Off

 

Structure and Features:

 

1, Cutting length:500mm-9999mm.

2, Cutting precision:±1mm.

3, Uses the independent oil pump and the filter coordinates two groups of copper tubes to distribute in various gears position for the oil,the lubrication and cooling.

4, Helical knife structure,type sawtooth knife,decrease cutting obstruction,low noise.

5, Balance treatment:high quality alloy steel for blade shaft,which helps to keep it good stability.

6, Sun-shape wheels press cardboard in the front and the rear conveyer.The transporting is stable and with even pressure,which avoid jam caused or broken cardboard.

7, This type of Cut-off just consume the one of third energy compare with the common cutter with its especial structure,economize above 70% energy to get more money.

8, Exact and adjustable on gap gear assure knife-edge joggle exactly.running balanceable.

9, Computer system to keep order. Man-machine conversation system NC. automatic adjust cutting speed by cardboard specification and maching.The screen display various production message.Can consult,modification,superaddition and cancel order during running machine.

 

Spec:

Width	2000mm
Cutting lenth	500—9999mm
Order keeping	999orders
Cutting precision	±1mm
Knive roller diameter	210mm
Network System	Computer can link to Auto corr Management system,but the information of existing management system should be provide by user Display: --Present order no. length, sheet quantity --Next order no, length, sheet quantity --Speed, actual length, set length, preset order --Sheet pass quantity, sheet fail quantity

 

Double Automatic Gantry Stacker

 

 

Features:

 

1. Change order in 5 seconds, automatic counting and automatic horizontal paperboard delivery.

2. Synchronization with production management control system,change order automatically with high speed.

3. During working with production management control system, the waste paperboard less than 700mm duo to change order.

4. Stacking platform, AC servo control movements, stacking smoothly and tidily.

5. Automatic paperboard side delivery when reach the setting quantity.

6. Paperboard dam controlled by AC servo system, change order automatic and fast, suitable for small size paperboard stacking.

7. Standard electric transport conveyor and double side delivery table.

8. Individually sealed control cabinet, electrical running in clean environment.

9. Color touch-screen display for easy field operation.

10. Automatic operation control, improve efficiency, save manpower, reduce labor intensity.

 

Technical parameters:

1. Max. Working width :2000mm
2. Operation side:left or right(depends on customer’s factory)
3. Max. Stacking height:300mm
4. Max stacking length:3500 mm

Glue Making System

 

1, Supply the glue for the single facers and double glue machine which use glue water

2, The glue in the glue storage tank are transported by the glue pump to the device.

3, The storage tank and glue supply tank are with mix device, to avoid the glue becoming into the sediment.

4, Glue making device: Main Glue mixer, Vice Glue Mixer, Glue storage tank, glue feeding pump, glue return pump.

5, Glue making system adopts the recycle glue supplying, the rest glue returns back, the liquid level is auto controlled by floating ball, the glue from the return tank is transported to the tanks of each glue using device, to make the functions of the recycle and saving be true, and avoid the glue becoming into the sediment.

6, After the work finished, rest glue of each glue using devices are draw to the glue return storage tank to prepare for the next time using.

7, Responsible for technique guidance, and glue making way.

 

Steam System

 

Structure & Features:

 

1, To supply the heating energy for the various heating parts of the line, and keep the working temperature steady.

2, Each groups are deigned to be single steam supply system, temperature control by separately, energy saving and adjust conveniently.

3, Temperature controlled by adjusting the steam pressure, and with pressure gauge.

4, To long the using line of the rotary joints, the pipe system and rotary heating parts are connected by metal flexible pipe to realize the flexible connection

5, All the steam pipes are made of seamless steel pipe, to make sure the safety under the normal pressure.

 

NO.	COMMODITY NAME	QTY
1	2000mm Fully Hydraulic Shaftless Mill Roll Stand ( Max. Dia 1500mm ; with 2 pcs of Manual Trolly with track)	5 SET
2	Ø900mm Preheater	4 SET
3	320mmSquare Typr Fingerless Single Facer ( With PLC & Touch Screen; drive motor with frequency inverter;Vacuum absorbable feeding)	2 SET
4	Ø900mm Triplex Preheater	1 SET
5	CGM-F Type Gluer Machine (PLC and Touch screen system)	1 SET
6	OHB Conveying Bridge	1 SET
7	HPM Type Double Facer (16pcs ×600mm heating plates)	1 SET
8	Automatic NC Thin Blade Slitter Scorer (Computerized; 5 set slitter kinves and 8 set scorer wheel; Change the order size 3-5 second)	1 SET
9	Helical NC Cut Off (Sprial knife；Computer-controlled)	1 SET
10	Automatic Gantry Stacker (Automatic change order in 5 seconds & Counting; Fully Automatic operation control)	1 SET
11	Glue Making Station System	1 SET
12	Elecctricity System	1 SET
13	Steam system	1 SET