Seamless Steel Tube Automatic Corrugation Machine Air Pressure Energy Saving

Seamless Steel Tube Automatic Corrugation Machine Air Pressure Energy Saving

 

 

► Symmetry structure .

► Adopt hydraulic driven.

► Lift hydraulic cylinder:diameter

100/ move hydraulic:diameter 80/ hydraulic station motor power:7kw/ working air pressure: 0.3-0.6Mpa

► Electric unit:user offer main air pressure driver. 

► Adopt big diameter paper roller chuckAdopt pneumatic break.

 

Main technical parameters:

 

design speed	100m/min
working speed	50- 80m/min
suitable paper	75g-650g
production line length	40m
device cover area	40m×6m×4.5m

 

 Trolley And Slidway:

 

► Push paper roller at the point.

► Pathway under the ground totally.

 

 Bridge Unit:

 

► Platform bridge column 140MM box steel.Shaft 86MM. 156MM.

► Surface of roller chromeplate.

 

 Correction Unit:

 

► Adopt Chongqing Dongdeng brand no carbon brush correction system.

► Surface of roller chromeplate

► wall material: 20# seamless tube pipeline

► paper guide roller material: 20# steel 

 

 Pre heater Unit:

 

► Pre heater roller diameter: Ø500mm

► Guide paper roller diameter: Ø124mm

► Surface chromplate.

► Pre heater guide roller chromplate.

► Adopt electric heat device,every roller use two heater-pipeline.

► Pre heater roller with break device,Adopt pneumatic break plate.Adjust paper tension.

 

 Gluer Unit:

 

► Glue pasting roller:diameter 320mm 45# steel tube thickness 20mm. 

► Glue balance roller:diameter 320mm 45# steel tube thickness 22mm.

► Glue balance roller controlled by frequency motor and inverter so as to ensure line speed of glue pasting roller synchronize with pressure machine.

► Glue volume of roller adjust by electric display, motor power:0.18kw. .

► Up and down layers adopt independent frequency motor power: 3kw.2 sets totally, adopt 3 phase 380V heat dissipation blower

► Wall and foundation material:Steel board thickness 30mm.

 

 Presure Unit:

 

► Consist of up and down rubber roller.

► This machine make all card paper into cardboard after finished glue coating.

► Enter guide roller diameter 124mm, shaft can be adjust up and down.

► Up and down rubber roller middle extrude design.

► Hang glue per set thickness 15mm hardness 75-80.

► Transfer device motor is 7.5kw frequency speed reduce motor.cantilever type pressure adjust.

 

 Double facer Unit:

 

► Heat type: electric heat.

► Heat unit:Roller diameter 240mm.

► Cool roller:roller diameter 104mm.

► Pressure roller lift by pneumatic.

► Cool unit adopt air fan assembling.

► Independent motor transfer, frequency controlled.

 

 Slitter Unit:

 

► Consist of up and down rubber roller.

► This is the last press process after heating and cooling cardboard.

► Up and down rubber diameter is 500mm, roller wall thickness id 30mm.

► Transfer device frequency motor power is 11kw

► The role of dragger is transfer cardboard to slitter machine and cut off at a well-proportioned speed after finished adhesive paper without correction.

► Knife shaft diameter 124mm.

► Assembling 3 unit slitter blade.

► Adopt 2.2kw frequency reduce motor.

 

 Cutter Unit:

 

► Knife shaft diameter:200mm pipe wall thickness 35mm.roller length 1900mm

► Guide roller diameter 124mm pipe wall thickness 12mm roller length 1850mm.

► Jialong brand helical cut off knife 39x10

► Special structure design.

► Transfer system adopt oil pump cyclic lubrication.

► Adopt high exaction,high hardness grind gear.

► High exact knife shaft.

► Computer adjust speed automatically depend on cardboard specification and speed of production line ,tracking cardboard speed automatically.

► Computer has a memory of 999 orders.

► Cut off length range 500-9999mm,correction range 1mm.