Payment & Shipping Terms:
|Used:||Making Corrugated Cardboard Paper||Speed:||80/120/150/200 M/min|
|Layers:||3/5/7 Layers||Paper Wide Size:||1800/2000/2200/2500mm|
|Port:||Tianjin Port||Warranty:||One Year|
corrugated paperboard production line,
carton production line
High Precision Corrugated Paperboard Production Line 3 Layers 1800 Mm
Main Technical Parameters and Requirements
Economic Speed: 80m/min for 3 Ply sheet
The raw paper used in line speed test should meet the following requirements:
Grade of Raw Paper ≥B *Water Rate of Raw Paper: 11%±1%
* Surface Paper: 150－250g/㎡ *Core Paper: 150－250g/㎡ *Corrugated Paper: 105－180g/㎡
Line Length: (The exact length shall be based on the foundation drawing)
Flow Direction: As per the workshop
SM-WZ Electric Mill Roll Stand
Structure and Features
Raw material and Origin
Rail and Trolley
1. The base paper is fed in for use, conveniently and flexibly
2. The whole rail is under ground with its main structure welded by 16# channel from Tianjin or Jinan, firm and durable.
3. Six trolleys are matched for paper feeding from two sides
SMYR Single &double roll Pre-heater
SMDM 120 Single Facer
Parameters of Main Parts:
TO-B Single-layer Overbridge
Tension bridle roller Ø85mm hanging roller Ø85mm
Adsorption lead roller Ø85mm
Structure & Features
SMSC Single-roller Auto Gluing Machine
SMSM Double Facer (with driving part included)
Independent Driving Part & Transmitting Part
Front-driven roller of long belt: Φ320mm, 20# steel from Chengdu
Back-driven roller of long belt: Φ215mm, 20# steel from Chengdu
The SMBD electric movement thin blade slitting scorer(Electric adjust blade & Manual scorer)
* Max running speed for production line: 80m/min
SM-120B NC Helical-knife Cutoff
Cardboard: raw paper < 360g/㎡ , core paper < 200g/㎡
thickness: 3－14mm, water rate < 10%
min. width, angularity: 1000mm < 30mm
* Special structural design: high intensity machine wallboard and base, transparent window on both sides of wallboard, convenient for examination and maintenance.
* The transmission system adopts oil pump auto-cycle lubrication to ensure the transmission precision.
* Adopting high precision and high rigidity grinding gear with high speed paper tolerance and long service life to make sure of precise meshing of cutting points and sheet clean without burr.
* High precise design of knife shaft and cutter frame ensures smooth cutting at high speed.
* Special blade changer/replacement design ensures the blade changing swift and convenient.
* The entire system adopts C.E. standard design and is subject to the strict measurement of NC industrial grade to make sure of its quality, stability and life expectancy.
* The driving part adopts AC servo with Germanic KEB driver and domestic motor, high quality, fast and precise response.
* Adopting special power-regeneration storage design with quite good power-saving effect and very high ability of overcoming the instability of power in factories.
* The system owns the function of automatic detection, able to prevent from exception usage and damages by missing operation.
* The computer can automatically adjust the acceleration of sheet cutting according to sheet specifications and production speed and automatically track the sheet transmission speed to keep in step.
* The computer can store up to 999 orders and finish them automatically in sequence or as per the prior condition. The screen can show different production information.
Single right angle machine
1. Adopt wide conveyor belt to delivery board
2. Splicing length:400-2000mm
3. Splicing height:300mm
4. Distribution speed:0-80m/min.
5. Distribution width:1800mm
Circulatory Glue Making System
Glue Making Station
Main tank 650L 1PCS
Carrier tank 1000L 1PCS
Storage tank of glue making space 2000L 1PCS
Storage tank of single facer 350L 2PCS
Glue-return tank of single facer 350L 2PCS
Storage tank of pasting machine 350L 1PCS
Glue-return tank of pasting machine 350L 1PCS
* Providing starch binder for single facer, glue supply machine, etc.
* Horizontal glue making machine can make main glue and carrier glue simultaneously, and then mix them up, which is characterized by large quantity of glue made.
* The glue of storage tank in glue-making house is delivered to the storage tank of each glue-use unit by glue pump to provide the glue for the equipment.
* The storage jar and glue-supply tank have stirring device to avoid glue depositing.
* The glue making system consists of carrier tank, main tank, storage tank, glue supplying pump, glue-returning pump, etc.
* The glue making system adopts cycling glue-feeding. The remaining glue flows into the square glue-returning tank and then the glue there is sent back to the storage tank of glue using equipment, cycling-feeding the glue continuously to achieve the glue saving and the avoidance of pasting and depositing.
* After finishing work, the extra glue in each glue-using unit shall be pumped into the storage tank by the general pipe pump for next use.
Air Supply System
* Providing compressed air for all air control equipment of the whole production line, keeping the working pressure stable.
* Adapting the compressed air cylinder to supply the air intensively to ensure the air supply pressure stable and air source adequate.
* Filtering the source to keep the supplied air clean and stable.
* Each air-use unit draws the air from the main air pipe and is controlled independently without mutual influences.
* Each air-use unit adjusts the air pressure as required and is equipped with the air pressure monitor panel.
* The random matched pipe is made of high quality PV tube, stable and durable.
* The compressed air should be filtered twice and treated with oil cleaning before the air flows into the air-use unit to ensure the regular and safe use of action element.
* The integrated use of the pneumatic control system and electronic control system makes the operation unified.
Electric Control System
* The single facer, double facer, slitting machine, cutting machine are regarded as the main line to control and coordinate the whole production line.
* The integrated use of the hydraulic control system, pneumatic control system and electronic control system guarantees the advancement of the production line control.
* Each machine is equipped with both independent control system and cross control system for separate and linkage operations.
* Temperature inside the pipeline: 160－200℃
* Steam pressure: 0.8－1.3Mpa
* Air inlet pipe of single facer : Φ48mm air outlet pipeline: Φ32mm
* Air inlet pipe of pre-heater: Φ48mm air outlet pipeline: Φ32mm
* Air inlet pipe of triple pre-heater:Φ48mm air outlet pipeline:Φ32mm
* Air inlet pipe of dual gluing machine:Φ48mm air outlet pipeline:Φ32mm
* Air inlet pipe of drying and forming machine:Φ48mm air outlet pipeline:Φ32mm
* Providing heat energy for heat-using equipment of production line to keep working temperature stable.
* Each group of machine is designed to a small unit of independent air-supply system, which is characterized by sectional temperature control, energy saving and easy adjustment.
* Working temperature is controlled by adjusting steam pressure. Also it is matched with the pressure monitor panel.
* Each drainage unit is matched with evacuation bypath which can reduce the temperature swiftly during off-work.
* Ball float water carrier, 1/2 flexible metalic tube and ball valve connect with bypath and pour plug valve.
* The pipeline system and rotary heating parts are connected by flexible metallic tube so as to extend the service life of rotary joint.
* All steam pipeline is made of seamless steel printed by antirusting paint, surface brushed with aluminium powder to ensure the use-safety under pressure
Design speed: 100m/min Steam Heating
|1||HS-B Electric Mill Roll Stand||1800mm||
With expansion clip and Multi-point pneumatic brake; Rail & Trolley
SF-FW120 Single Facer
|Ø300mm||alloy steel corrugated roller; Universal joint transmission; Variable-frequency motor; Electric control the glue width;||1set|
TO-B Single layer Overbridge
Adsorbed type and deviation electrically corrected
Ø 600mm;With wrap angles electrically adjusted
PH-B Double -roller Pre-heater
Ø 900mm ;With wrap angles electrically adjusted
PM-120C Auto Auto Single layer Gluing Machine
Independent drive. withPLC
DF-C Double Facer
Hot plate: 600mm×16pcs;
cooling part: 4000mm;
With intensive style press roller; long belt hydraulic lifting, upper belt pneumatic straining, automatic deviation correcting; lower belt manually deviation correcting and straining; Independent gear box; Universal joint transmission; including 2 pcs of cotton belts
thin blade slitter scorer
Electric movement blade and scored part
5 blades 8 scores(By electric blade adjust)；
RC-120B Helical-knife Cut Off
Germany KEB servo drivers; Max cutting error ±1mm
Paper sheet delivery
Auto paper conveying, counting, zeroing, crosswise output.
Glue Making System
Electric control system
Each machine is equipped operations
Contact Person: Cristina Meng